FAA Issues Emergency AD Due To Bell 407 Tail Rotor Blade Issues

Bell 407 Photo: Wikipedia
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Key Takeaways:

  • The FAA issued an Emergency Airworthiness Directive (AD 2023-17-51) for Bell 407 helicopters due to a potential tail rotor blade failure.
  • The issue stems from missing adhesive between the upper skin and core of some tail rotor blades, discovered after an operator reported an abnormal sound.
  • Bell Textron Canada identified up to 43 potentially affected tail rotor blades due to manufacturing issues.
  • The AD requires immediate inspection and action within 10 hours of flight time or 14 days, overriding the typical public comment period.
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Last week, the FAA issued an Emergency Airworthiness Directive (AD) to owners and operators of Bell Model 407 helicopters. (AD) 2023-17-51 stems from a report of a disbonded area in a Bell 407’s tail rotor blade “due to missing adhesive between the upper skin and core.” According to Transport Canada, which has issued its own Emergency AD, a Bell 407 operator heard an “abnormal sound” while manually rotating the tail rotor. A “tap inspection” revealed enough disbanded area in the blade to exceed allowable limits.

Subsequently, the manufacturer Bell Textron Canada Limited investigated and determined that a total of 43 tail rotor blades could have missing adhesive between their upper skin and core as a result of issues in the manufacturing process.

According to the FAA, “The initial action required by this emergency AD must be accomplished within 10 hours time-in-service or 14 days, whichever occurs first. This compliance time is shorter than the time necessary for the public to comment and for publication of the final rule. Accordingly, notice and opportunity for prior public comment are impracticable and contrary to the public interest pursuant to 5 U.S.C. 553(b)(3)(B).”

Mark Phelps

Mark Phelps is a senior editor at AVweb. He is an instrument rated private pilot and former owner of a Grumman American AA1B and a V-tail Bonanza.
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