Continental Counterweight AD Expanded

Gemini Sparkle

Key Takeaways:

  • The FAA has expanded an Airworthiness Directive (AD) for certain Continental engines due to manufacturing errors involving incorrectly installed crankshaft counterweight retaining rings, which caused weights to detach in flight.
  • The expanded AD supersedes the original, adding new IO-470 and TSIO-360 model engines to the applicability.
  • Operators of affected engines must inspect crankshafts to ensure counterweight retaining rings are correctly installed.
  • The AD, which also clarified special flight permit limitations regarding trace metal particles in oil filters, took effect on March 15.
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The FAA has expanded its AD for certain Continental engines regarding potential manufacturing errors with the engines’ crankshaft counterweights. The original AD has been superseded and several new models added. “Since the FAA issued AD 2023-04-08, the FAA determined that IO-470-A, -C, -F, and -LO; and TSIO-360-F and -FB model engines are also affected by the unsafe condition and should be added to the applicability,” a notice says. “Additionally, the FAA determined that the limitations in the special flight permit paragraph, specifying ‘no metal contamination in the oil filter,’ did not account for trace metal particles that may be found in newer engines due to break-in of the engine.”

Operators of the affected engines have to inspect the cranks to ensure the counterweight retaining rings were installed correctly. There had been several instances where the rings were put in incorrectly and the weights came off during flight. Continental spotted the fault and notified the FAA and its customers in February. The expanded AD took effect Wednesday (March 15).

Russ Niles

Russ Niles is Editor-in-Chief of AVweb. He has been a pilot for 30 years and joined AVweb 22 years ago. He and his wife Marni live in southern British Columbia where they also operate a small winery.
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