777X Test Fleet Grounded

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Key Takeaways:

  • Boeing has grounded its entire 777X test fleet after discovering broken and cracked thrust links, a key engine mounting structure, on all three test aircraft.
  • The issue, found after a flight from Hawaii, has led to the immediate suspension of certification flight testing for the new airliner.
  • Boeing confirmed the component failure and plans to replace the parts before resuming flight testing.
  • This grounding represents another significant setback for the 777X program, which had only recently commenced certification flight tests.
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The Air Current is reporting that Boeing has suspended certification flight testing of its new flagship 777X airliner after it found problems with the engine attachments in all three test aircraft. The publication said a thrust link that helps secure the engine to its mounting structure was discovered to be broken after a flight from Kona, Hawaii, to Seattle. Cracks in the thrust links on the other two aircraft were also discovered, prompting the grounding of the fleet.

The Air Current said Boeing confirmed the testing pause, saying it “identified a component that did not perform as designed” and that after replacement the company “will resume flight testing when ready.” After a series of manufacturing and quality control issues, the announcement of certification flight testing of the new 777 variant was viewed as a ray of sunshine for the troubled company. It’s not clear how long it will take to fix. Thrust links help distribute loads within the mounting structure of the engine.

Russ Niles

Russ Niles is Editor-in-Chief of AVweb. He has been a pilot for 30 years and joined AVweb 22 years ago. He and his wife Marni live in southern British Columbia where they also operate a small winery.
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