Rocket Booster Recovery Methods Unveiled

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Key Takeaways:

  • United Launch Alliance (ULA) and Rocket Lab are adopting a historical technique to recover rocket boosters or components by catching them mid-air with helicopters after parachute deployment.
  • This aerial recovery method is chosen as a more cost-effective alternative to developing complex rocket-powered landing systems used by companies like SpaceX.
  • ULA will recover only the valuable engines, using an inflatable decelerator before parachute deployment, while Rocket Lab plans to retrieve its entire booster with an "aero thermal decelerator" and a steerable parachute.
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A couple of commercial space launch companies are steering clear of bringing their boosters back to Earth under their own power and are instead borrowing a technique from the dawn of space exploitation. Wired says United Launch Alliance and small-launch provider Rocket Lab plan to grab their boosters out of the air with helicopters as they hang from parachutes. In the 1960s, rolls of photographic film shot by cameras on the first spy satellites would be snagged out of the air by C-130 aircraft towing hooks. The rocket companies say the parachute recovery system will be cheaper than trying to develop the elaborate guidance and control systems that SpaceX and Blue Origin use to bring their boosters down under rocket power.

The systems are more elaborate than the long hook used in the 1960s, however. United Launch  Alliance will discard most of the booster and recover only the valuable engines inside it. They will be jettisoned, drop through the atmosphere in a heat-resistant inflatable cone and slow down with the aid of a “hypersonic inflatable aerodynamic decelerator” that will get it down to parachute deployment speed. Rocket Lab will recover its whole booster by using an “aero thermal decelerator” that it doesn’t want to share details on. After popping the chute, the steerable canopy will face into the wind and essentially hang there until the helicopter arrives. “We’re not trying to innovate here,” Rocket Lab CEO Peter Beck told Wired. “This has been done in a number of experiments in the past.”

Russ Niles

Russ Niles is Editor-in-Chief of AVweb. He has been a pilot for 30 years and joined AVweb 22 years ago. He and his wife Marni live in southern British Columbia where they also operate a small winery.
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