FAA Expands Lycoming Engine Directive Over Piston Pin Failures

The new directive covers additional engine models and carries an estimated $4.1 million compliance cost.

FAA Expands Lycoming Engine Directive Over Piston Pin Failures
[Credit: Ahunt/Wikimedia Commons]
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Key Takeaways:

  • The FAA issued an expanded airworthiness directive (AD 2026-22-13) for certain Lycoming engines, including O-320 and IO-320 variants, superseding a previous order.
  • This directive mandates inspections and replacements of specific LW-13445 piston pins due to reports of component failures, metal contamination in engine oil, and the risk of complete power loss.
  • Effective November 24, affected operators must conduct oil inspections within five hours and replace certain pins before further flight or within 25 hours, impacting approximately 957 U.S. engines with an estimated total compliance cost of $4.1 million.
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The FAA issued a new airworthiness directive Monday expanding required inspections and piston pin replacements on certain Lycoming engines following reports of component failures. The directive, AD 2026-22-13, supersedes an August order and adds several engine models, including O-320 and IO-320 variants. The FAA said the affected pins have been associated with metal contamination in engine oil and engine failures.

“Piston pin failure can cause an uncommanded and complete loss of power,” Lycoming warned in its earlier service bulletin.

The directive covers specified engines equipped with LW-13445 piston pins manufactured between Jan. 7, 2021, and Dec. 15, 2025, or pins whose manufacturing dates cannot be determined. Depending on the engine and operating hours, affected operators must conduct oil inspections within five hours of the directive’s effective date and replace certain pins before further flight or within 25 hours. Other replacements may be deferred until specified maintenance events or overhaul.

The directive takes effect Nov. 24 and is expected to affect approximately 957 engines installed on U.S.-registered aircraft. The FAA estimates compliance costs of $4,325 per engine, totaling approximately $4.1 million, although some expenses may be covered under warranty. The action is separate from an earlier directive addressing Lycoming connecting rod assemblies.

Matt Ryan

Matt is AVweb's lead editor. His eyes have been turned to the sky for as long as he can remember. Now a fixed-wing pilot, instructor and aviation writer, Matt also leads and teaches a high school aviation program in the Dallas area. Beyond his lifelong obsession with aviation, Matt loves to travel and has lived in Greece, Czechia and Germany for studies and for work.
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