NTSB Says Rudders Can Freeze In Hundreds of 737s

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Key Takeaways:

  • The NTSB has identified that over 353 Boeing 737NG and MAX aircraft are at risk of rudder freezing due to moisture ingress and freezing within a specific rollout guidance actuator.
  • This issue, stemming from a faulty bearing in the Collins-made actuator, can jam rudder controls in cold weather, as evidenced by a recent incident in Newark.
  • The NTSB recommends removing the faulty actuators until freeze-proof replacements can be installed, potentially affecting low-visibility flight operations.
  • Boeing is urged to develop a new procedure for pilots encountering a stuck rudder, as the current flight manual's instruction to use "maximum force" is considered potentially hazardous.
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The NTSB says the rudders on “more than” 353 Boeing 737NG and MAX aircraft can freeze stuck and it’s suggested the manufacturer come up with a solution besides stomping on the pedals to free them up. The board issued an urgent safety recommendation Thursday resulting from its investigation of an incident in Newark last February in which the rudder pedals jammed on a United MAX after landing. The pilots couldn’t budge the rudder, so the captain kept the plane on the runway using the tiller.

The investigation determined that moisture can get inside the rollout guidance actuator, which is only used during CAT IIIB approaches but remains mechanically attached to the rudder controls all the time. In cold weather, the water seeping in through a faulty bearing freezes inside the actuator and hampers the pilots’ ability to control the rudder. Collins makes the actuator and has told Boeing about the problem.

The board is suggesting the faulty actuators be removed (presumably limiting low-visibility operations) until freeze-proof units can be installed. The board says the flight manual tells pilots with a stuck rudder to “overpower the jammed or restricted system [using] maximum force, including a combined effort of both pilots,” which could make matters worse by resulting in a sudden full deflection of the rudder. It’s urging Boeing to come up with another plan for pilots facing a stuck rudder.

Russ Niles

Russ Niles is Editor-in-Chief of AVweb. He has been a pilot for 30 years and joined AVweb 22 years ago. He and his wife Marni live in southern British Columbia where they also operate a small winery.
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