FAA Concerned Lightning Could Cause 777 Explosions

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Key Takeaways:

  • The FAA updated an Airworthiness Directive (AD) for Boeing 777s due to a newly identified risk of fuel tank explosions from lightning strikes.
  • The update corrects errors in previous directives concerning the proper replacement of cap seals on fasteners in the wing that penetrate the center fuel tank.
  • Improperly replaced seals could cause poor electrical bonding, leading fasteners to spark during a lightning strike and potentially ignite the fuel tank. This AD affects 291 U.S.-registered aircraft.
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The FAA has issued an update to an AD on hundreds of Boeing 777s because it’s concerned they might explode if struck by lightning. The AD was issued this week to update earlier action to address cracks in wing chords. When it reviewed the wing problems, the agency discovered that there were errors in the AD relating to the replacement of cap seals on fasteners in a section of the wing that penetrates the center fuel tank.

“If these seals are not replaced properly, and the associated fastener has poor electrical bonding to the airplane structure for any reason, the fastener may spark during a lightning strike and cause a fuel tank explosion,” the FAA said in the AD. The agency said it expects the AD to apply to 291 U.S.-registered aircraft.

Russ Niles

Russ Niles is Editor-in-Chief of AVweb. He has been a pilot for 30 years and joined AVweb 22 years ago. He and his wife Marni live in southern British Columbia where they also operate a small winery.
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