New Plant Converts Ethanol To SAF

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Key Takeaways:

  • British Airways and Canadian oil producer Suncor have invested in a new $200 million plant in Georgia, which will produce 10 million gallons of sustainable aviation fuel (SAF) and diesel annually from corn-derived ethanol.
  • This initiative capitalizes on the anticipated excess capacity of existing ethanol plants, as electric vehicles reduce demand for gasoline, allowing for the conversion of alcohol into SAF and renewable diesel.
  • The U.S. has set a target to produce three billion gallons of SAF by 2030, with future production expanding beyond corn to include feedstocks like sugarcane and generating various renewable energy products.
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British Airways is among the investors in a $200 million plant that will make sustainable aviation fuel from ethanol derived from corn. The plant officially opened in rural Georgia last week and will produce about 10 million gallons of jet fuel and diesel. As electric cars and trucks displace gasoline-powered vehicles there will be massive excess capacity in ethanol plants that now supply an average of 10 percent of the volume of pump gasoline. It’s relatively straightforward to convert the alcohol to diesel and SAF, and the notion has also attracted investment from Suncor, a Canadian oil sands petroleum producer.

President Joe Biden has set a target of producing three billion gallons of SAF by 2030 and corn won’t be the only feedstock. A California company says it will make 61 million gallons of SAF from sugarcane. The plant covers 160 acres and will get its raw materials from farms in the Imperial Valley. It will also produce ethanol for gasoline blending, renewable natural gas, renewable diesel, electricity, CO2 and hydrogen.

Russ Niles

Russ Niles is Editor-in-Chief of AVweb. He has been a pilot for 30 years and joined AVweb 22 years ago. He and his wife Marni live in southern British Columbia where they also operate a small winery.
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