Hangar Rash’ Prevention System Uses Proximity-Warning Software

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Key Takeaways:

  • "Hangar rash," accidental ground damage to business aircraft, causes significant annual losses estimated at $150 million, including repair costs, downtime, decreased resale value, and higher insurance rates, particularly for composite airframes.
  • Hangar Safe is an AI-based system that uses hangar-mounted high-definition cameras and proprietary software to provide proximity warnings (sirens and flashing lights) to tug drivers and wing walkers, enhancing safety during aircraft movement.
  • The system, which requires no aircraft installation, currently warns of contact with hangar structures and sends video-recorded incident alerts to managers; future updates will include aircraft-to-aircraft proximity detection.
  • Hangar Safe is a patented, subscription-based product starting at $900 per month with an installation fee, primarily suitable for hangars 10,000 square feet or larger.
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The National Business Aviation Association estimates that so-called “hangar rash”—accidental ground damage involving business aircraft—can run as high as $150 million per year, industrywide. The damage includes much more than just the cost of repairs, which can run into tens of thousands for even a minor scratch. There is also the cost of fleet downtime and diminution of resale value for an aircraft with damage history. And with composite airframes, damage repairs can run exponentially higher in cost than with traditional aluminum aircraft. All these factors can also cause insurance rates to increase exponentially.

With this in mind, a California company has developed an Artificial Intelligence-based product that makes moving aircraft in and out of hangars safer. Hangar Safe consists of an array of high-definition cameras mounted inside the hangar. They are connected to proprietary software that works on the same proximity-warning principles as automotive backup cameras. There is nothing installed on the aircraft, and all that is required inside the hangar is electrical power and an internet connection.

When the cameras detect a dangerously close situation, sirens and flashing LED lights warn the tug drivers and wing walkers. Those roles are not eliminated, just enhanced by Hangar Safe technology, according to the company. And should the warnings go unheeded and the aircraft gets too close to an obstruction, the system sends an email to the hangar manager with video recording of the event.

To date, the system can only warn of danger involving aircraft in peril of contact with the structure of the hangar. But according to Hangar Safe, software that can also detect when one aircraft gets dangerously close to another aircraft will be available sometime next year.

Hangar Safe is a patented, subscription-based product costing $900 per month and up, per hangar, based on the size of the building. There is also a one-time installation fee, starting at $2,500—depending on the size and complexity of the hangar interior. Hangar Safe says it is currently appropriate for hangars of 10,000 square feet or larger, but the company invites anyone interested in exploring prospects for a downsized version to contact them.

Mark Phelps

Mark Phelps is a senior editor at AVweb. He is an instrument rated private pilot and former owner of a Grumman American AA1B and a V-tail Bonanza.
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