FAA Issues Dry Ice Safety Alert

Gemini Sparkle

Key Takeaways:

  • Cargo carriers are transporting significantly larger quantities of dry ice (up to five times normal) to maintain the Pfizer COVID-19 vaccine's required -70°C temperature.
  • The FAA has issued a safety alert warning that these increased dry ice volumes pose a risk of carbon dioxide gas overwhelming aircraft ventilation systems and threatening crew, especially at lower air pressures.
  • To mitigate these dangers, the FAA advises operators to install CO2 detectors and ensure air handling systems are fully operational and maximized during ground and flight operations.
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Cargo carriers all over the world are loading up aircraft with up to five times as much of a hazardous substance than they would normally be allowed to carry in the name of delivering the Pfizer COVID-19 vaccine. With the recent approvals granted by various governments for use of the vaccine, the race is now on to get it into people’s arms and dry ice, the solid form of carbon dioxide, is key to that effort. The vaccine has to be kept at about -70 degrees Celsius and dry ice is the only widely available material that will maintain that temperature. In a safety alert, the FAA urged caution and awareness in vaccine operations. “In order to transport COVID-19 vaccines, operators may plan to carry dry ice quantities larger than quantities they may carry during typical operations. This volume of dry ice may present risks that existing mitigations do not adequately address.”

The threat is that as the dry ice sublimates, or goes from the solid to the gaseous state, it might overwhelm the ventilation systems on aircraft and threaten the crew. The issue is even more acute on aircraft because the dry ice sublimates faster in lower air pressure. The FAA’s advisory has some timely advice for operators that includes installation of CO2 detectors and ensuring that all air handling systems are in full operating condition before launch. Those systems should be on full blast during ground operations.

Russ Niles

Russ Niles is Editor-in-Chief of AVweb. He has been a pilot for 30 years and joined AVweb 22 years ago. He and his wife Marni live in southern British Columbia where they also operate a small winery.
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