Carbon Fiber Airframe Likely Played A Role In JAL 516 Evacuation

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Key Takeaways:

  • The composite structure of the Airbus A350 is believed to have significantly contributed to the survival of all 379 people aboard Japan Airlines Flight 516, marking the first hull loss for the A350.
  • Preliminary evidence and expert analysis suggest the composite material performed as expected, providing crucial fire protection by forming a heat-shielding "char layer" during the fire.
  • The JAL accident offers real-world validation of the fire performance of carbon fiber composite materials, confirming their ability to meet certification standards for passenger evacuation in catastrophic events.
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The Financial Times reports from London that the composite structure of the Airbus A350 likely played a role in the survival of all 379 on board Japan Airlines Flight 516. The incident marks the first hull loss involving the 53% composite airframe A350-900 and preliminary evidence suggests the material performed to expectations, providing fire protection similar to that of aluminum.

Certification standards require that airliner manufacturers demonstrate their designs are capable of evacuating all passengers within 90 seconds using half the available exits. Bjorn Fehrm, an aeronautical engineer, told the Financial Times, “The most important part, whether the plane is aluminum or carbon fiber, is that you have protection for many, many minutes from external heat. In this case, the carbon fiber is giving that heat-shield protection.”

Even though carbon fiber will burn at lower temperatures than the 600 degrees Celsius of aluminum, Emile Greenhalgh, a professor of composite materials at London’s Imperial College, said the composite material reacts differently to fire. “As the material burns,” he said, “all the flammable material forms a char layer, so you end up with a barrier against the progression of fire.”

While Airbus and Boeing, with its largely-composite 787 Dreamliner, have tested their aircraft to satisfy certification requirements, the JAL accident provides real-world evidence of the performance of carbon fiber in a catastrophic fire.

Mark Phelps

Mark Phelps is a senior editor at AVweb. He is an instrument rated private pilot and former owner of a Grumman American AA1B and a V-tail Bonanza.
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