FAA Issues ‘Concern Sheet’ On Continental IO-500-Series Engines

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Key Takeaways:

  • The FAA has issued an Airworthiness Concern Sheet (ACS) for Continental IO-500-series engines, indicating that a 2020 Airworthiness Directive (AD 2020-16-11) aimed at resolving cylinder cracking may not be effective.
  • Despite the 2020 AD being a "terminating action," the FAA continues to receive multiple reports of cracked cylinders.
  • The FAA is requesting operators of specific Continental GTSIO-520, IO-550, IOF550, TSIO-520, TSIO-550, and TSIOF-550 engine models to provide input on their experience with affected cylinders within 30 days to determine if additional actions are necessary.
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The FAA has issued an Airworthiness Concern Sheet (ACS) following up on a 2020 Airworthiness Directive (AD 2020-16-11) on Continental IO-500-series engines. The Oct. 25 ACS seeks input from operators on their experience with the effectiveness of compliance with the AD.

According to the ACS, “AD 2020-26-16 was issued as a terminating action; however, the FAA has received multiple reports from the field of cracked cylinders despite prior compliance with AD 2020-16-11. The FAA is concerned that the corrective action contained within AD 2020-16-11 is not sufficiently resolving the issue, so the FAA needs additional input from the field in order to better understand whether any additional actions are necessary at this time.”

The FAA asked, “Do you have (or did you have) a Continental GTSIO-520-C, D, H, K, L, M, N; IO-550-G, N, P, R; IOF550-N, P, R; TSIO-520-BE; TSIO-550-A, B, C, E, G, K, N and TSIOF-550-D, J, K, P engine with an affected cylinder(s) (whether the cylinder(s) is AD 2020-16-11 compliant or not)?” The agency then asked affected operators to report their aircraft type, engine model and the cylinder serial numbers “for each affected cylinder.” Operators are asked to respond within 30 days.

Mark Phelps

Mark Phelps is a senior editor at AVweb. He is an instrument rated private pilot and former owner of a Grumman American AA1B and a V-tail Bonanza.
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