Boeing Warns Of Defective 787 Parts

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Key Takeaways:

  • Boeing has reported that some small titanium parts, including fittings and brackets, in its 787 Dreamliners were improperly manufactured by an Italian supplier, though it emphasizes no immediate flight safety issues.
  • Despite the manufacturing defect, Boeing does not expect aircraft to be grounded, with any fleet action to be determined after discussions with the FAA.
  • This issue is the latest in a series of manufacturing problems that have affected the 787 Dreamliner program, following previous structural integrity concerns and production suspensions.
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Boeing has told authorities that some of the small titanium parts that hold the Boeing 787 together were not manufactured properly. It has also stressed that the issue presents no immediate flight safety issues. The parts were made by an Italian company and sold to Boeing by Leonardo, a major supplier to Boeing. Leonardo no longer buys parts from that company (Manufacturing Processes Specification). It does not appear any aircraft will be grounded and any fleet action will be determined after talks with the FAA.

The parts involved include fittings, spacers, brackets and clips in assemblies throughout the aircraft. It’s the latest in a series of manufacturing issues that have affected the Dreamliner, most notably a skin wrinkling issue that could affect structural integrity. Production was most recently suspended last May. 

Russ Niles

Russ Niles is Editor-in-Chief of AVweb. He has been a pilot for 30 years and joined AVweb 22 years ago. He and his wife Marni live in southern British Columbia where they also operate a small winery.
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